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Masonry & Surface Prep
Surface prep on masonry comes down to three jobs: cutting out old mortar, grinding the substrate, and controlling the dust. The Mortar Mole Carbide Grout Cutter handles lime and soft-to-medium mortar joints. The Diamond Cup Wheel grinds concrete and stone flat and strips coatings. Everything in this category mounts on a standard US angle grinder – 5/8"-11 spindle or 7/8" arbor, depending on the tool. Read the guide below before you pick, because the wrong tool for your mortar wastes time and bricks.
Removing Mortar: Carbide vs. Diamond
The Mortar Mole Carbide Grout Cutter is built for lime mortar and soft-to-medium joints – the kind found in most older brickwork. It clears joints fast and threads directly onto a 5/8"-11 angle grinder spindle, no arbor nut needed. Be honest about your mortar before you buy: hard, modern Portland cement mortar wears carbide teeth down quickly. For hard joints, use the Mortar Mole Diamond Tuck Point Blade instead. Diamond grinds Portland mortar without giving up its edge. Test a small section first. If the carbide wheel struggles, switch tools – forcing it just burns up the cutter.
Grinding and Coating Removal
For leveling concrete, smoothing stone, and stripping paint, adhesive, or thinset, use the Diamond Cup Wheel. It grinds the surface flat instead of cutting into it. Keep the wheel moving in overlapping passes and let the diamond segments do the work – leaning on the grinder overheats the segments and slows removal. For deep cuts and heavy stock removal in concrete and block, the ConcreteBear Sintered Diamond Saw Blade with its 10 mm block segment is the right tool.
Dust Control on the Jobsite
Grinding and cutting masonry releases respirable crystalline silica. On US jobsites, OSHA 29 CFR 1926.1153 applies. The practical setup for angle grinder work is a dust shroud connected to a HEPA vacuum, which captures dust at the source and keeps your sightline clear. Check OSHA’s Table 1 for your specific task – some tasks, including mortar removal, still require a respirator even with vacuum dust collection. Plan dust control before the first cut. Retrofitting it mid-job costs more than starting right.